The Eameses recognised and fully exploited the advantages of the material: mouldability, rigidity, pleasant tactile qualities, suitability for industrial manufacturing methods. With this material, which was previously unknown in the furniture industry, they successfully developed the shell designs for serial production. After their debut at the 'Low-Cost Furniture Design' competition organised by the Museum of Modern Art in 1948, the Plastic Armchair (A-shell) and Plastic Side Chair (S-shell) were launched on the market in 1950 as the very first mass-produced plastic chairs in the history of furniture.
The Eames Plastic Chairs also introduced a new furniture typology that has since become widespread: the multifunctional chair whose shell can be joined with a variety of different bases to serve diverse purposes. As early as 1950, Charles and Ray Eames presented a series of bases that enabled various sitting positions.
Over the years and in ongoing consultation with the Eames family, Vitra has introduced more sustainable materials for the seat shells of the Eames Shell Chairs. As of 2024 the shells of the Eames Plastic Chairs are now made of recycled plastic and the chair family is known as Eames Plastic Chair RE. The high-quality recycled material stems from household recycling, particularly used packaging, obtained through the 'Yellow Bag' (Gelber Sack) collection programme in Germany. Utilising this raw material instead of petroleum-based primary plastics generates fewer climate-damaging emissions, with a significant reduction in primary energy consumption. Due to the composition of the recycled material, the different colours are interspersed with tiny specks of pigment. The colour white has been replaced by cotton white RE, however the original white polypropylene version is expected to still be available until December 2024. Like the seat shells of Eames Plastic RE, it is 100% recyclable at the end of its product life.